Mitsubishi HG-SN102BJ-S100 AC Servo Motor
MELSERVO JE 1kW Brake Motor with 17-Bit Encoder - Factory Sealed
Advanced 1kW Servo Motor with Integrated Brake
The Mitsubishi HG-SN102BJ-S100 represents the brake-equipped variant of the HG-SN 102 series, specifically engineered for applications where gravity, spring load, or external forces require controlled positioning when power is off or during fault conditions.
As part of Mitsubishi's MELSERVO JE series and HG-SN motor family, this motor delivers exceptional performance with 1 kW rated output at 2,000 RPM, rated torque of 4.77 Nm, and maximum speed of 3,000 RPM. Operating on 200V AC class supply with 5.6A rated current, it features a 17-bit absolute encoder (131,072 ppr), integrated electromagnetic holding brake, oil seal at shaft exit, and IP67 protection.
Key Features
- 1 kW rated output with integrated electromagnetic brake
- 17-bit absolute encoder for precise positioning
- IP67 protection against dust and water ingress
- Oil seal protection at shaft exit
- Optimized for Super MR-E series amplifiers (S100 variant)
- Totally Enclosed Natural Cooling (TENC) design
Technical Specifications
| Parameter |
Value |
| Part Number |
HG-SN102BJ-S100 |
| Series |
MELSERVO JE - HG-SN |
| Rated Output |
1,000W (1.0 kW) |
| Rated Torque |
4.77 Nm |
| Rated Speed |
2,000 RPM |
| Maximum Speed |
3,000 RPM |
| Rated Current |
5.6 A |
| Supply Voltage |
200V AC class |
| Encoder |
17-bit absolute (131,072 ppr) |
| Electromagnetic Brake |
Yes (built-in) |
| Oil Seal |
Yes |
| Flange Size |
130 × 130 mm |
| Shaft Type |
Straight |
| Cooling Method |
Natural convection (TENC) |
| Inertia Class |
Medium inertia / medium capacity |
| Protection Rating |
IP67 |
| Ambient Temperature |
0 to +40°C |
| Compatible Amplifiers |
MR-JE series / Super MR-E (S100) |
Integrated Brake System
The BJ designation confirms the integrated electromagnetic holding brake, which operates on a spring-engaged, power-released principle. When brake release voltage is applied, the motor shaft rotates freely. When voltage is cut, the spring immediately engages the brake disc, locking the shaft in position. This fail-safe design ensures automatic axis locking during power failure or emergency stops.
This brake system is essential for vertical axes holding loads, robot joints maintaining position under gravity, and inclined conveyor drives where uncontrolled movement must be prevented when the servo goes offline.
Important Note
The holding brake is designed for position maintenance at rest, not for dynamic stopping from speed. Using it for deceleration would cause rapid wear. Dynamic deceleration is handled by the servo amplifier.
Encoder Technology & Compatibility
The 17-bit absolute encoder retains position data through power cycles when paired with an appropriate amplifier backup battery. This eliminates the need for homing operations on startup, significantly reducing cycle times in applications where homing is slow or mechanically constrained.
The S100 suffix indicates this motor is specifically configured for Super MR-E series amplifiers, with tailored encoder signal interfaces and parameter sets. For standard MR-JE amplifier systems, verify compatibility or consider the standard HG-SN102BJ variant.
Cooling & Installation
The Totally Enclosed Natural Cooling (TENC) structure relies on convective heat transfer from the motor's outer surface and mounting flange, eliminating the need for cooling fans that could fail. The sealed construction enables IP67 protection, making the motor suitable for harsh environments.
Proper installation requires a 130 × 130 mm aluminum mounting flange, which acts as a supplementary heatsink. Undersizing the flange reduces the motor's effective continuous torque rating in practice.
Application Areas
- Vertical CNC axes and Z-drives for tool/spindle head positioning
- Industrial robot joint drives under continuous gravity load
- Rotary indexing tables maintaining position between operations
- Winding and tension axes preventing material damage during e-stop
- General automation with vertical loading and fall risk prevention
Frequently Asked Questions
Q1: What is the difference between the HG-SN102BJ-S100 and the standard HG-SN102J?
A: The BJ in the part number indicates the integrated electromagnetic brake - the standard HG-SN102J has no brake. The S100 suffix means this variant is configured for Super MR-E series amplifiers. For standard MR-JE amplifier systems, the HG-SN102BJ (without S100) is the typical brake-equipped variant.
Q2: Is the 17-bit absolute encoder battery-backed?
A: The encoder supports absolute position detection, but battery backup is provided at the amplifier side, not within the motor. The MR-JE series amplifier accepts a battery unit that maintains encoder position data through power cycles. Without the battery, the system operates in incremental mode and requires homing on startup.
Q3: What brake release voltage does this motor require?
A: Mitsubishi HG-SN series holding brakes typically require 24V DC for brake release. Confirm the brake voltage specification from the motor datasheet or nameplate - the amplifier's brake output or an external 24V supply circuit must be wired to the brake connector.
Q4: Can this motor be used horizontally, or is it only for vertical axes?
A: The motor can be mounted in any orientation - horizontal, vertical shaft-up, or vertical shaft-down. The oil seal protects against lubricant ingress and coolant splash regardless of mounting position. The brake is most functionally necessary on vertical and inclined axes, but the motor is mechanically suitable for horizontal use as well.
Q5: What amplifier is required for the HG-SN102BJ-S100?
A: The S100 variant is specifically configured for Mitsubishi Super MR-E series amplifiers. Confirm the amplifier model supports the S100 motor interface before installation. For standard MR-JE systems, the non-S100 variant HG-SN102BJ is the correct motor selection.
The Mitsubishi HG-SN102BJ-S100 is an OEM servo motor. Confirm amplifier compatibility, brake voltage supply, and encoder battery requirements against your system documentation before installation.